That’s brushed? That’s BEHR!

That’s brushed? That’s BEHR!

The more we learn about a products capabilities, the more we realize there is no short answer when asked about product. As you know, painting contractors can apply coatings many different ways. The above photo of a hand-brushed finish was first published on Google+ and later on paint talk with some basic discussion about how it was achieved. However, the same level of finish can be accomplished using a variety of methods.

Some methods and/or primers require more labor than others but the end-result can be identical. For example: a finish like seen above can be achieved with a certain primer and one coat of paint.

Achieving fine finishes on MDF requires a basic understanding of the substrate and how paint behaves going over it. As you are probably aware, MDF can be a sponge for whatever paint or primer is initially applied over the factory primer. Typically the end-result is less than satisfactory and more noticeable with acrylics vs oils. Once that initial step is successfully performed, the fine finishing aspects are easily obtained. If you make a mess of the first coat you may end up with more labor than you bargained for.

UPDATE

January 4, 2013 The following discusses the use of Zinsser Cover Stain primer. We have replaced Cover Stain with water-base Insl-x STIX.

We paint MDF regularly, our preferred method is spraying a reduced coat of Zinsser Cover Stain oil-base primer directly over the factory MDF primer without prior sanding. The goal is to seal the porous surface with a primer fully capable of 1st coat film retention, we want the 1st coat of paint to dry on the surface. There are exceptions to pre-sanding MDF trim.

If spraying trim is not an option–or the smell of oil-base primer, Zinsser Odorless oil-base primer can be used as an alternative however Odorless does not have the same level of adhesion or gloss retention but sands easily to a powder. Something worth mentioning about a reduced primer coat is that you will lose some qualities of the product due to the reduction depending on the level of reduction.

But, you should also be aware that even though you are applying a better product over the factory primer–the factory primer is the weakest link and more reduction can be in your favor because it penetrates the factory primer deeper. No $50, $60 or $70 gal of paint is going to protect the weakest link so choose your finish wisely. I’ve seen paint release along with the factory primer on door jambs when a door near it was closed. The paint adheres to the factory primer but the factory primer has poor adhesion to the MDF.

Seen in the photo above, we have successfully achieved a high-build wet film with the 1st coat of finish paint which will dry on the surface. Next, we want to remove any 1st coat brush application traces by sanding them out with 320-400 Abranet mesh abrasives or equivalent to a dull polished finish seen below. This sanding step can go very smooth and fast if the primer-coat was applied successfully.

Depending on the leveling properties of your finish paint of choice,  paint should level-off tight and smooth. We used BEHR ULTRA Semi-Gloss for these samples. These sample boards have been passed around locally quite a bit the past month and these photos do not show-off the detail vs seeing the samples in your hand. We are certainly no strangers to producing hand brushed finishes that look like they were sprayed but ULTRA makes achieving those finishes much easier.

11 Comments

  1. Normy March 2, 2012 at 4:04 pm - Reply

    Hey Jack, you mentioned that you thinned down the cover stain….how about the BEHR ultra? I’ve used it before straight from the can and it seems a little thick to level out that nicely. Just curious.

  2. jackpauhl March 2, 2012 at 4:21 pm - Reply

    Normy, I typically reduce ULTRA by 8 oz but all our testing is done without reduction. The photos are from stock product. Paint behaves differently over different surfaces but these photos represent painting over itself. The first coat had faint visible brush marks that were sanded out.

  3. John W. Brown October 11, 2012 at 10:06 pm - Reply

    Jack, I read your article on Behr paint and MDF. I have about a dozen MDF bead board 4×8 panels primed on one side. I am already using Cover Stain for my stained window trim and I plan on “re-priming” the front,of the bead board, but can I use the Cover Stain to prime the bare “wood” on the back and edges before I apply Behr, or will the chemicals in Cover Stain break down the structure or stability of the MDF? Thanks

    • Jack Pauhl October 11, 2012 at 10:21 pm - Reply

      You can apply Cover Stain to the back side and edges.

  4. Carlos November 1, 2012 at 9:39 am - Reply

    Hi, when you say you reduce paint by 8 oz, what does that mean? What are the ratios of paint to dilution liquid (water I presume).

    • Jack Pauhl November 1, 2012 at 9:47 am - Reply

      Carlos, 8oz clean water per gallon as stated on the can.

  5. Carlos November 2, 2012 at 12:44 am - Reply

    Thanks Jack, I’ve learned much from your website and I now enjoy painting almost as a hobby–though it is still part of “working on the house.”

    Question: would you also add the recommended amount of Floetrol (or the like) in this type of application in addition to the reduction with 8oz water?

    • Jack Pauhl November 2, 2012 at 1:12 am - Reply

      Carlos. Floetrol calls for starting with 1 quart per gallon of paint and adjusting from there. I’ve asked a few paint manufacturers the same question and its important to understand the small margin for product to become imbalanced leading to unknowns. We never use any additives besides the recommended reduction of clean water, if any, stated on the TDS.

  6. Ian Crump January 3, 2013 at 2:43 pm - Reply

    Have you ever tested Zinser BIN as a MDF sealer.
    Its technically a shellac based sanding sealer.
    Interested in your feedback mate.
    Cheers JP

    • admin January 3, 2013 at 3:49 pm - Reply

      Ian, I have not tried BIN for MDF because I do not like the smell of it or the clean up. Currently using STIX over MDF and bare poplar wood. Works great.

  7. John February 28, 2013 at 6:21 pm - Reply

    Just sprayed all of my doors in my house with this product. Love the way it flowed and leveled out. I took photos if interested let me know.

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